OUR COMBINED CAPABILITIES & SERVICES

Prototyping & design, turn-key products, metal fabrication, plastic fabrication & assembly, packaging & sterilization.

• Tube OD/ID Reduction

• Tube OD/ID Expansion

• Tube Joining

• Micro Holes

• Slots

• Ultrasound Enhancements

• CM – Depth Markings

• Polishing

• Sharpening Custom Geometries

• Inspection

• Bending

• Knurling

• Forming

• Crimping

• Flaring

• Heat Treating

• Brazing

• Cut Lengths

• Electro Polishing

• Passivation

• Piercing

• Deburring

• Surgical Cleaning

• Welding

• Ball Ending

• Flattening

• Sharpness Testing

• Tight tolerance molding

• Insert molding

• Small part molding

• Plastic part decorating

• Friction reducing coatings

• Insulating coatings

• Custom molded hubs

• Selection of suitable plastic for manufacturing

• Complete device assembly

• Cannula/Stylet assembly

• Bulk Packaging

• Indivdual Packaging and Sterilization

• Custom printing on pouch or labels

• Custom carton sterile packs

• Inspection

• 100% Inspection

• Surgical cleaning of parts

• Mechanical testing

• Sharpness testing

• First part Qualifications

STATE-OF-THE-ART TURNKEY EMS

Global end-to-end electronic manufacturing services with expansive facilities located on the U.S. East Coast, West Coast, Asia and Mexico.

Box Build & Electromechanical: 

Offering high-end, box build capabilities which integrate with Cable, PCB assemblies, Magnetics, Metal, and Plastics; individual tests of sub-assemblies for seamless Electro-Mechanical Integration. Our System Engineering teams ensure successful testing, and after an extensive customized End of Line testing procedure, we pack & ship your fully built product.

Printed Circuit Board Assembly:

With more than 100 assembly lines, our PCBA facilities provide highly complex PCB assemblies with very high yield. From quick-turn prototypes to full-scale production, our PCB assembly facilities are future ready providing support on next generation chip mounting capabilities.

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Cable & Wire Harness Assembly:

Our cable and wire harness assemblies include industrial as well as milspec applications and the designs can be customized to demanding specifications.

• Complex wiring looms as per MIL standards

• Flat ribbon cable assembly

• RF cable assembly

• Custom wire harness

• Cable assemblies with overmolding

• Board harness

• Cable assemblies with potting

• Cable assemblies for medical application

• Conduit assemblies & harness braiding

• Power cables

Magnetics:

Our in-house magnetics capabilities extend to high volume builds, testing and design to custom specifications.

• Transformers

• Inductors

• Solenoids

• Chokes

• Baluns

Plastics:

Extensive manufacturing capabilities encompass a wide range of high-end plastic devices including:

• Plastics tooling

• Plastics DFM review

• Ultrasonic review

• High tonnage capabililites

   Materials:

• High Performance Plastics
  ULTEM (PEI), FPS, NORYL (Mod PPE), PBT

• General Plastics – ABS
  ABS, ABS + 20% GF, ABS _ FRGR

• General Plastics – PC
  PC, PC_ABS

• General Plastics – Others
  NYLON6, NYLON 66, PET, LDPE, HDPE, PE, PVC & TPE

Metal Fabrication:

Providing sophisticated assembly and fabrication for all metal components.

Our expertise includes:

• Aerospace metal sub-assemblies

• Formed parts

• Complex fabrications & assemblies

• Machining up to 11 axis

• Titanium hot forming – resistance welding

• Tool & die manufacturing

• Capability to weld and assemble foils

• Heat treatment

• TIG welding

• Brazing

• NDT

• Finishing process

Industry-leading Engineering Services:

Offering both system design and process engineering services.

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Design Engineering: The challenge faced by the design teams across industries is to provide optimal designs at tight budget and timelines. Our in-house design team can work independently or in coordination with our partners’ team to meet your specific design requirements in areas of complete Firmware design, PCB design engineering including Signal Integrity, Thermal and EMI Analysis.

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Process Engineering: We will critically re-assess processes and explore faster, smarter and cost-effective ways of doing them.

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​​Full Testing Capabilities: 

With extensive in-house quality and testing processes, you can be assured of the highest level product design and manufacturing for all your requirements.

• Custom test program design and implementation

• In-circuit test and flying probe test

• Sub-system assembly and test

• Complete system assembly and pack with documentation

• Burn-in and accelerated life test